603009, Russia,
Nizhny Novgorod,
Gagarin Avenue, 164

Reception:
+7 (831) 461-89-80
+7 (831) 461-89-81

Fax:
+7 (831) 461-89-82


info@promis.ru


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ISO 9001:2008
Process Standard Offset

Optimization

Packaging Protection Solutions

How to protect the drug from forgery? What measures should be taken to ensure the safety and security of the packaging? What technologies are the most promising in the sphere of fighting forging?

There are many technologies to protect drugs from counterfeit on the pharmaceutical market, but there is no solution that would be the only one. The most effective approach to solving this issue is to use a combination of different technologies. Each solution should be individual. Such an approach is possible, but on condition that the development of a protective technology is carried out in close cooperation between the manufacturer of pharmaceutical products and the supplier of the cardboard packaging.

JSC PROMIS offers several ready-made solutions to protect the drug from forgery. These solutions can be used separately or all together at one time.

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ATT`s Seal Vector Technology




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Mikrotext







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Font replacepement in one letter of the word






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Hologram








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Microembossing

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Benday



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Fluorescent paint









 


If you need to protect the drug from forgery, the JSC PROMIS specialists are ready to select the best protection solution for you.

The cost of protection measures against counterfeit.

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Protective effect The cost of 1 folding box within a printing run 100 000 pcs., Rub. Cost increase
A package without effects 1,28 -
Replacing of font in one letter 1,28 does not affect the cost
Dockable windows of spot varnishing 1,30 0,02 руб. (1,6%)
Micro-font 1,28 does not affect the cost
Hologram 2,24 0,96 rub. (75%)
Micropressing 2,18 0,90 руб. (70%)
Fluorescent paints 1,52 0,24 rub. (18,75%)



Optimization and storage of packaging products

High competition in the generics market and the restriction of prices for drugs purchased by the state make pharmaceutical manufacturers constantly work on reducing the cost of the final product. As a rule, a quick result can be achieved by increasing the productivity of the filling lines. The speed of the filling equipment depends on many factors, but the main one is the quality of the packaging materials, such as plastic sheet, aluminum foil, cardboard packaging and instructions inserts. The quality of packaging materials is achieved not only during their manufacture, but also at the stage of proper selection of the brand and the characteristics of the plastic sheet, aluminum foil, cardboard, paper. It is also very important to pay attention to the storage of these packaging materials in the warehouse.

How to find a middle ground between price and quality of packaging materials? We will help answer this question.

Correctly selected cardboard can reduce the cost of the final product.

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When choosing the thickness of the cardboard, it is necessary to consider the weight and volume of the contents. Focusing on the optimal thickness and specifications of cardboard, you can choose the desired grammage and alternative brands.

Selection of the optimal thickness of the cardboard, depending on the volume of packaged products

Capacity of package, сс3

Thickness of cardboard, mm

Net weight of material with area of 1 square meter, g

Up to 1000

0,3-0,4

205-240

Over 1000 up to 2000 inclusively

0,4-0,5

240-265

Over 2000 up to 3000 inclusively

0,5-0,6

285-330

Over 3000 up to 4000 inclusively

0,6-0,7

330-370

Over 4000 up to 5000 inclusively

0,7-0,8

above 370

Over 5000 up to 6000 inclusively

0,8-0,9

-


Selection of the optimal thickness of cardboard depending on the mass of the packaged product

Mass of the packaged products, kg

Thickness of thecardboard, mm

Net weight of material with an area of 1 square meter, g

Up to 0,25

0,3-0,4

205-240

Over 0,25 up to 0,5 inclusively

0,4-0,5

240-265

Over 0,5 up to 1,0 inclusively

0,5-0,6

285-330

Over 1,0 up to 1,4 inclusively

0,6-0,7

330-370

Over 1,4 up to 1,7 inclusively

0,7-0,8

above 370

Over 1,7 up to 2,0 inclusively

0,8-0,9

-


Specialists of JSC PROMIS are ready to help with the choice of the optimal brand of cardboard and test the samples of cardboard packaging on packaging lines.


Correct conditions for storage and acclimatization of printed products allow packaging of the drugs at maximum speed.

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Paper and cardboard are the most hygroscopic products. In order to preserve consumer properties of cardboard packaging and instructions, it is necessary to maintain and control the temperature and humidity conditions during storage. It is very important to carry out acclimatization before use in production.

    Recommended storage conditions for printed products:
  • relative air humidity should be 40-60%;
  • air temperature is 20 ± 30 C.

Recommendations for acclimatization time:  

Temperature difference (0С) between the temperature in the warehouse and the packing area

50С

100С

150С

200С

Number of boxes on a pallet

        
Number of hours

1

5

10

18

20

5

8

13

24

25

10

11

15

30

35

20

13

20

34

45

40

14

26

38

55


Acclimatization is carried out for undamaged products with intact packaging by keeping them for a certain time in a room with a temperature close to the packing area.




Requirements for transport packaging

The productivity of the packaging line is being reduced due to the “invisible” deviations of temperature and humidity during storage of cardboard packaging and instructions in warehouses. As a result, the defects appear, such as sticking of sheets of instructions, waviness of edges, deformation of packs with paper instructions, change of geometrical sizes and electrification of cardboard and paper. Eventually, the serviceman reduces the speed of the packaging to ensure the quality stability of the packaging process.

Do you have such cases?

We have found a way to minimize the effects of storage of the printed products in unstable climatic conditions.

JSC PROMIS has developed optimal ways of packaging printing products. They are based on its own 20-year production experience and customer requirements that are formulated in specifications.

Ways of packing instructions inserts

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Wrapping in a film

This method is used for sheet instructions up to 370 x 600 mm in size as follows:

- In packs of 250-8000 pcs. (in accordance with the requirements of the client);

- Top and bottom packs are laid clean, unsealed cardboard with a thickness of at least 0.35 mm;

- In accordance with the requirements of the client packs can additionally be wrapped with a strep tape.

Benefits of packaging:

  • Preservation of the flat foot when laying instructions in the receiving bin of the folding module;
  • Preservation of optimum relative humidity instructions;
  • Preservation of consumer properties of instructions for the operation of the folding module GUK at the passport speeds;
  • Reducing the time to release instructions from packaging;
  • Reduced waste compared to waste during the paper packaging.


Wrapping in a heat-shrink film with a strep tape.

It is used for instructions with preliminary folding with 1 or 2 folds:

- Package are wrapped around the product with a strep-tape, on both sides at a distance of at least 1 cm from the edge of the pack, laid on top and bottom with binding cardboard with a thickness of 1.2 mm ± 0.2 mm. The number of instructions in a pack is 250 pieces;

- Instructions are sealed in shrink film, with a minimum thickness of 19 microns;

- Folded instructions are packed in a corrugated box. Or in packs of 150-200 pcs. with white unprinted cardboard liners;

- Instructions larger than 370 x 600 are packed in kraft paper;

- Folded instructions are placed on a pallet, the height of which should not exceed 1.6m. For additional fixation of the pallet is packaged in a stretch film and can be strengthened with corners.

Benefits of packaging:

  • Saving a flat foot when laying instructions in the receiving bin of the folding module;
  • Exclusion of scattering instructions;;
  • Elimination of twisting instructions with a preliminary fold;
  • Maintaining optimum relative humidity instructions;
  • Preservation of consumer properties of instructions for the operation of the folding module GUK at the passport speeds;
  • Reducing the time to release instructions from packaging;
  • Reduction in waste by 2 times compared to packaging in paper.


Packing in special trays of corrugated cardboard

It is used for instructions with full folding.


       

    Benefits of packaging:

    - Exclusion of spilling and jams of instructions is achieved by tight packing in a specially selected tray;

    - Convenience of laying in the GUK bunker in the course of packing of medicine.


 The boxes with instructions are placed on the pallet, the formed pallet is wrapped with a stretch film with the subsequent labeling of a group marking sheet. If necessary, for additional fixation, or in accordance with the requirements of the customer, special locking corners, sling bands and / or pallet covers can be used for packing pallets. 


The method of packing a cardboard box

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1 step. Packs of cardboard are packed in specially selected corrugated boxes with the obligatory observance of the following requirements:

Filling the corrugated box with products must be at least 85%;

Products must be shifted by white gaskets between the rows, on top and bottom of the corrugated box of unsealed cardboard;

All voids must be filled with white gaskets.


2 step. Corrugated boxes with products stacked on a pallet in compliance with regulatory height. An individual marking sheet is glued to each box, a group label is applied to the pallet. The bottom and top of the pallet are additionally protected with a film. Pallet wrapped with stretch film.




Improving the performance of the filling line

Every pharmaceutical company strives for high rates of efficiency in the use of its production packaging lines. To effectively achieve this task, it is necessary to know not only how to work on the equipment, but also how different materials of primary, secondary packaging and paper instructions - liners behave on the filling line.

Do you want to increase the productivity of your filling line?

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The service center of PROMIS JSC provides consulting and technical support to increase the efficiency of your packing line. The main tasks of the Service Center:

  • solving problems arising in the process of packing and adjusting the packing line;
  • selection of optimal materials for primary, secondary packaging and paper instructions - inserts;
  • assistance in choosing a new filling line;
  • assistance in the acceptance into service of a new packing equipment;
  • training of installers of packaging lines and joint work to improve the performance of packaging.
  • Do you have a task to increase production capacity by increasing the fleet of filling equipment? Then we suggest to introduce a specialist of the JSC PROMIS service center to the design team for the selection of the packaging line in order to work on the adaptation of the package layouts, the selection of the density of cardboard and paper. A GUK certified engineer, if necessary, will be present at the installation of the packing line and will assist in setting up the folding module.
  • Do you have a task to increase the performance of equipment to passport speeds? Our specialist will help to understand the causes of low speeds, give recommendations on improving the efficiency of the filling line, help troubleshoot problems and select materials for primary, secondary packaging and paper inserts.
  • When switching from one density of cardboard or paper to another, do you experience malfunctioning of the packaging line? Our specialist will assist in the selection of optimal materials for secondary packaging and paper instructions.



Pre-registration check and revision of original layouts

Are you familiar with the situation when you give up for registration a layout with a mistake in the text, and then have to reproduce this mock-up for each new series? Or when you get a beautiful design of a package with various lacquer effects and embossing from a design studio, and your supplier cannot reproduce color or design?

Manufacturers of printed products regularly face similar incidents. As a rule, design companies that are engaged in creating layouts do not have competencies in the field of offset printing and the production of pharmaceutical packs. The consequences of illiterate design manufacturing can be varied: from unstable color reproduction in the production of print runs, to errors in braille text. As a result, you register a layout, which subsequently cannot be performed qualitatively.

The lack of technological errors in the original layout of the pack is the key to a stable quality of printed products in the future. JSC PROMIS offers the service for pre-registration check and revision of the original layout of the cardboard packaging and instructions.

As a result, you get the original layout:

  • made in accordance with the requirements of printing production,

  • checked by correctors-technologists for the presence of spelling, punctuation errors,

  • checked with the Pixel Proof and Text Proof software for errors in the text, including text made in Braille,

  • counterfeit protection technology developed specifically for your product (if necessary).

Learn more about the service



Preregistration check and revision of the layout includes:

1. Verification of technologically necessary allowances from cutting and creasing knives of the product drawing;

2. Сhecking of the minimum size of elements of varnishing and stamping on a possibility of execution;

3. Analysis of number of colour inks against the technological capabilities of printing office.;

4. Checking the lower limit of objects and thickness of lines for printing objects;

5. Upgrading of the text and graphics upon the demand of the customer:

5.1. Drawing of independent elements;

5.2. Proofing tools;

5.3. Braille compliance testing;

6. Layout setting for the other product setting;

7. Anti-counterfeit technology development.

Preregistration check and revision of the layout is held on the portal ORIGINAL-MAKET.PRO.


 

Already today the service for checking and revising original layouts is used by the following companies:





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